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装备升级换代背景下金属基复合材料的发展机遇和挑战

武高辉,匡泽洋

《中国工程科学》 2020年 第22卷 第2期   页码 79-90 doi: 10.15302/J-SSCAE-2020.02.012

摘要：

本文从产业化发展战略的角度出发，对我国金属基复合材料的形成和发展进行了评述。简要总结了我国金属基复合材料的发展历程，梳理了当前快速发展阶段中金属基复合材料在几个主要制备方法，如原位自生法、搅拌铸造法、粉末冶金法、压力浸渗法中取得的关键性技术突破。在此基础上，列举了对装备升级换代产生显著推动作用、具有代表性的金属基复合材料工程应用案例，预测了未来5~10年金属基复合材料的发展趋势。针对当前国防与国民经济领域装备技术发展对材料技术提出的挑战，分析了金属基复合材料在军民两用市场的发展机遇与前景，同时就产业化技术和产业环境的不足，从夯实国家级产业化平台和壮大人才培养基地、加大国家投入、加快标准和数据库体系建设、开发低成本高品质材料制备技术4个方面提出了发展建议。

关键词： 金属基复合材料     产业化应用     装备发展     材料制备    

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Fabrication of ionic polymer-metal composites (IPMCs) and robot design

Hanmin PENG, Qingjun Ding, Huafeng LI

《机械工程前沿（英文）》 2009年 第4卷 第3期   页码 332-338 doi: 10.1007/s11465-009-0046-5

摘要： This paper describes a method for preliminary manufacturing experiments on a type of smart materials—ionic polymer-metal composites (IPMCs). They belong to EAP materials and are famous for their capability of huge displacement within a low voltage (1–3 V). With best operation quality in the humid environment, they can be made as underwater robots in simple structures. In this paper, two purposes are embodied. One focuses on the research on the IPMCs characteristics, including the actuating principle, manufacturing process, and parameters of performance. The other is that a relevant robot driven by IPMCs strips is designed. According to imitation propulsion mechanism of undulatory fins, IPMCs are designed for a novel bionic water vehicle propelled by undulatory multiple fish-like fins (made by IPMCs). The robot consists of three fins on the bottom tightly contacting by plastic foils with each other.

关键词： ionic polymer-metal composites (IPMCs)     artificial muscles     actuator     bionic robot     platinum-plated    

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Application of grey-taguchi method for optimization of dry sliding wear properties of aluminum MMCs

Rajesh SIRIYALA, Gopala Krishna ALLURU, Rama Murthy Raju PENMETSA, Muthukannan DURAISELVAM

《机械工程前沿（英文）》 2012年 第7卷 第3期   页码 279-287 doi: 10.1007/s11465-012-0329-0

摘要：

Through a pin-on-disc type wear setup, the dry sliding wear behavior of SiC-reinforced aluminum composites produced using the molten metal mixing method was investigated in this paper. Dry sliding wear tests were carried on SiC-reinforced metal matrix composites (MMCs) and its matrix alloy sliding against a steel counter face. Different contact stresses, reinforcement percentages, sliding distances, and sliding velocities were selected as the control variables, and the responses were selected as the wear volume loss (WVL) and coefficient of friction (COF) to evaluate the dry sliding performance. An L25 orthogonal array was employed for the experimental design. Initially, the optimization of the dry sliding performance of the SiC-reinforced MMCs was performed using grey relational analysis (GRA). Based on the GRA, the optimum level parameters for overall grey relational grade in terms of WVL and COF were identified. Analysis of variance was performed to determine the effect of individual factors on the overall grey relational grade. The results indicated that the sliding velocity was the most effective factor among the control parameters on dry sliding wear, followed by the reinforcement percentage, sliding distance, and contact stress. Finally, the wear surface morphology and wear mechanism of the composites were investigated through scanning electron microscopy.

关键词： aluminum     ANOVA (analysis of variance)     grey relational analysis     metal matrix composites     SiC particulates     Taguchi    

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Effect of process parameters on the density and porosity of laser melted AlSi10Mg/SiC metal matrix composite

Omotoyosi H. FAMODIMU, Mark STANFORD, Chike F. ODUOZA, Lijuan ZHANG

《机械工程前沿（英文）》 2018年 第13卷 第4期   页码 520-527 doi: 10.1007/s11465-018-0521-y

摘要：

Laser melting of aluminium alloy—AlSi10Mg has increasingly been used to create specialised products in various industrial applications, however, research on utilising laser melting of aluminium matrix composites in replacing specialised parts have been slow on the uptake. This has been attributed to the complexity of the laser melting process, metal/ceramic feedstock for the process and the reaction of the feedstock material to the laser. Thus, an understanding of the process, material microstructure and mechanical properties is important for its adoption as a manufacturing route of aluminium metal matrix composites. The effects of several parameters of the laser melting process on the mechanical blended composite were thus investigated in this research. This included single track formations of the matrix alloy and the composite alloyed with 5% and 10% respectively for their reaction to laser melting and the fabrication of density blocks to investigate the relative density and porosity over different scan speeds. The results from these experiments were utilised in determining a process window in fabricating near-fully dense parts.

关键词： selective laser melting     additive manufacturing     mechanical alloying     powder metallurgy     aluminium metal matrix composite    

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a novel perforated ultrasonic vibration platform in the grinding of particulate-reinforced titanium matrixcomposites

《机械工程前沿（英文）》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0730-2

摘要： Ultrasonic vibration-assisted grinding (UVAG) is an advanced hybrid process for the precision machining of difficult-to-cut materials. The resonator is a critical part of the UVAG system. Its performance considerably influences the vibration amplitude and resonant frequency. In this work, a novel perforated ultrasonic vibration platform resonator was developed for UVAG. The holes were evenly arranged at the top and side surfaces of the vibration platform to improve the vibration characteristics. A modified apparent elasticity method (AEM) was proposed to reveal the influence of holes on the vibration mode. The performance of the vibration platform was evaluated by the vibration tests and UVAG experiments of particulate-reinforced titanium matrix composites. Results indicate that the reasonable distribution of holes helps improve the resonant frequency and vibration mode. The modified AEM, the finite element method, and the vibration tests show a high degree of consistency for developing the perforated ultrasonic vibration platform with a maximum frequency error of 3%. The employment of ultrasonic vibration reduces the grinding force by 36% at most, thereby decreasing the machined surface defects, such as voids, cracks, and burnout.

关键词： ultrasonic vibration-assisted grinding     perforated ultrasonic vibration platform     vibration characteristics     apparent elasticity method     grinding force     surface integrity    

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我国高性能高分子复合材料发展现状与展望

曹维宇,杨学萍,张藕生

《中国工程科学》 2020年 第22卷 第5期   页码 112-120 doi: 10.15302/J-SSCAE-2020.05.010

摘要：

高性能高分子复合材料因其优异的综合性能，成为国防与国民经济建设不可或缺的战略性关键材料，已在航空、航天、风力发电、轨道交通、汽车等领域进行应用，发展前景广阔。本文分析了我国发展高性能高分子复合材料的宏观需求，综述了高性能高分子复合材料中碳纤维、芳纶、高性能玻璃纤维等纤维增强体以及复合材料用高分子树脂基体如环氧树脂、酚醛树脂、特种树脂的发展现状及特点，研判了高性能高分子复合材料发展存在的问题以及今后发展的目标与任务。研究发现，碳纤维领域初步形成了从关键技术研发到工程化生产的产业化体系，材料向高性能和低成本双向发展；对位芳纶产业化初步成功；玻璃纤维则保持低速扩张；高性能高分子复合材料树脂基体产业则面临严峻的发展形势。基于发展需求，从注重自主创新、坚持需求牵引、重视产业链建设、加强人才培养与支持产业创新建设等方面提出了发展建议，以期为我国高性能高分子复合材料的发展提供参考借鉴。

关键词： 高性能纤维     高分子树脂基体     复合材料    

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用于气体分离的含多孔材料的混合基质膜——从金属有机框架到离散分子笼 Review

杨子琪, 吴中杰, 白胜博, 应允攀, 杨昊, 赵丹

《工程（英文）》 2023年 第23卷 第4期   页码 40-55 doi: 10.1016/j.eng.2022.07.022

摘要：

混合基质膜（MMMs）将多孔材料与聚合物基质结合，因二者的互补性和协同作用，MMMs在气体分离研究领域得到了广泛关注。多孔材料的可调节性和多样性赋予了MMMs可扩展的功能和优异的分离性能。为了充分发挥MMMs的潜力，研究人员专注于多孔填料与聚合物基质的合理匹配，以提高MMMs的
界面相容性。在本文中，我们重点介绍了利用不同策略，将金属有机框架（MOFs）或金属有机笼（MOCs）与聚合物基质相结合，以制备MMMs的最新进展，并且进一步讨论了MMMs未来发展所面临的机遇和挑战，这将通过合理的材料设计和选择促进MMMs的发展。

关键词： 气体分离     金属-有机框架     金属-有机笼     混合基质膜     界面相容性    

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Performance of ionic polymer-metal composite (IPMC) with different surface roughening methods

Ning JIN, Bangfeng WANG, Kan BIAN, Qi CHEN, Ke XIONG,

《机械工程前沿（英文）》 2009年 第4卷 第4期   页码 430-435 doi: 10.1007/s11465-009-0053-6

摘要： Based on permeation and double chemical reduction technology, this paper researches the manufacture of Pt-ionic polymer metal composites (IPMC) and the effect of three types of surface roughening methods on the manufacture and performance of IPMC. The roughening methods include manual polishing, sanding machine polishing, and plasma surface treatment. The appearance and scanning electron microscopy (SEM) features, electro-active deformation and surface resistance characteristics of these IPMC specimens were obtained and compared through specimen tests. The results of the tests indicate that surface roughening technology obviously influences the performance of IPMC. The uniformity and compactness of the metal deposited on the surface and inside the Nafion film are improved by improving surface roughening uniformity. However, the electro-active deformation capability and surface resistance of the specimens decrease at the same time. There is an approximate linear increase relationship between the driving voltage and the bending deformation of the IPMC specimen within a certain voltage range. Under the same specimen dimension, constraints, and driving voltage (3V), the maximum electro-active bending deformation angles of the specimens are about 60°, 45°, and 15° for manual polishing, sanding machine roughening, and plasma treatment, respectively.

关键词： ionic polymer metal composites (IPMC)     surface roughening     scanning electron microscopy (SEM) analyze     actuator     electroless plating    

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Influence of surface modified mixed metal oxide nanoparticles on the electrochemical and mechanical propertiesof polyurethane matrix

《化学科学与工程前沿（英文）》 2023年 第17卷 第1期   页码 1-14 doi: 10.1007/s11705-022-2176-9

摘要： Newly synthesized functional nanoparticles, 3-amino-1,2,4-triazole (ATA)/SiO2–TiO2 were introduced to the polyurethane (PU) matrix. Electrochemical techniques were used to investigate the barrier properties of the synthesized PU–ATA/SiO2–TiO2 nanocomposite coated steel specimen. In natural seawater, electrochemical impedance spectroscopy experiments indicated outstanding protective behaviour for the PU–ATA/SiO2–TiO2 coated steel. The coating resistance (Rcoat) of PU–ATA/SiO2–TiO2 was determined to be 2956.90 kΩ·cm–2. The Rcoat of the PU–ATA/SiO2–TiO2 nanocomposite coating was found to be over 50% higher than the PU coating. The current measured along the scratched surface of the PU–ATA/SiO2–TiO2 coating was found to be very low (1.65 nA). The enhanced ATA/SiO2–TiO2 nanoparticles inhibited the entry of electrolytes into the coating interface, as revealed by scanning electron microscopy/energy dispersive X-ray spectroscopy and X-ray diffraction analysis of the degradation products. Water contact angle testing validated the hydrophobic nature of the PU–ATA/SiO2–TiO2 coating (θ = 115.4°). When the concentration of ATA/SiO2−TiO2 nanoparticles was 2 wt %, dynamic mechanical analysis revealed better mechanical properties. Therefore, the newly synthesised PU–ATA/SiO2–TiO2 nanocomposite provided excellent barrier and mechanical properties due to the addition of ATA/SiO2–TiO2 nanoparticles to the polyurethane, which inhibited material degradation and aided in the prolongation of the coated steel’s life.

关键词： SiO2/TiO2 nanoparticle     nanocomposite coatings     dynamic mechanical analysis     electrochemical techniques     corrosion     colloids and interfaces    

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Preparation and performance of soft actuator based on IPMC with silver electrodes

Qi CHEN, Ke XIONG, Kan BIAN, Ning JIN, Bangfeng WANG,

《机械工程前沿（英文）》 2009年 第4卷 第4期   页码 436-440 doi: 10.1007/s11465-009-0054-5

摘要： The surface electrodes of traditional ionic polymer-metal composites (IPMC) are made of platinum. To reduce the production cost, nonprecious metals such as silver is proposed. A new approach of electroless silver plating based on chemical deposition method is adopted, getting two types of IPMCs, Pt-Ag IPMC, and Ag-Ag IPMC. The microscopic analysis, driving abilities tests, and their surface-electrode resistance analysis show that Ag and Pt particles penetrate inside Nafion membrane with gradient distribution throughout the membrane. The maximum electro-active bending deformation angles of the specimens, which are obtained under the same specimen dimension and constrains, are about 60° for Pt-Pt IPMC and Pt-Ag IPMC and 90° for the Ag-Ag IPMC, respectively, corresponding to the driving voltage of 3 V, 4 V, and 1.5 V. The surface-electrode resistance of Ag-Ag IPMC is the lowest and the most stable, which shows that the proposed approach is valid. The experiments show that the IPMC technology based on the silver electrode is feasible.

关键词： ionic polymer-metal composites (IPMC)     Nafion     intelligent material     soft actuators     electroless silver plating    

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Interactions between metal ions and the biopolymer in activated sludge: quantification and effects of

Yun Zhou, Siqing Xia, Binh T. Nguyen, Min Long, Jiao Zhang, Zhiqiang Zhang

《环境科学与工程前沿（英文）》 2017年 第11卷 第1期 doi: 10.1007/s11783-017-0898-6

摘要： The biopolymer showed two protein-like fluorescence peaks (peaks A and B). Interactions of Pb(II) and biopolymer were quantified at various system pH values. System pH values significantly affect the quenching constant values for both peaks. Peak B plays a more important role in the interactions than peak A. Removal mechanism of metal ions by activated sludge system was further disclosed. The quantification and effects of system pH value on the interactions between Pb(II) and the biopolymer from activated sludge were investigated. The biopolymer had two protein-like fluorescence peaks (Ex/Em= 280 nm/326–338 nm for peak A; Ex/Em= 220–230 nm/324–338 nm for peak B). The fluorescence intensities of peak B were higher than those of peak A. The fluorophores of both peaks could be largely quenched by Pb(II), and the quencher dose for peak B was about half of that for peak A. The modified Stern-Volmer equation well depicted the fluorescence quenching titration. The quenching constant (Ka) values for both peaks decreased with rising system pH value, and then sharply decreased under alkaline conditions. It could be attributed to that the alkaline conditions caused the reduction of available Pb(II) due to the occurrence of Pb(OH)2 sediments. The Ka values of peak B were bigger than those for peak A at the same system pH values. Accordingly, the aromatic protein (peak B) plays the key role in the interactions between metal ions and the biopolymer.

关键词： Metal ions     Biopolymer     Activated sludge     Three-dimensional excitation emission matrix (3D-EEM)     Fluorescence regional integration (FRI) technique     Quantification    

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氢气分离膜研究进展

栾永超,熊亚林,何广利,刘聪敏,李帅

《中国工程科学》 2022年 第24卷 第3期   页码 140-152 doi: 10.15302/J-SSCAE-2022.03.015

摘要：

氢气是重要的工业原料和清洁燃料，氢气分离具有重要的经济和社会价值；膜分离法装置结构简单、转换高效、投资成本低且环境友好，在氢气分离领域应用前景广阔；氢气分离膜的性能是影响氢气分离过程效率的决定性因素，因而氢气分离膜技术研究一直是国内外膜领域的热点方向。本文阐述了氢气分离膜的应用需求、基本机理，系统梳理了致密金属膜、无机多孔膜、金属‒ 有机框架（MOF）膜、有机聚合物膜、混合基质膜的研究进展。研究发现，尽管无机多孔膜、有机聚合物膜、混合基质膜等具有良好的氢气分离纯化性能，但在分布式、小型化的应用场景下的分离性能仍待改进提高；提高钯基金属膜的抗毒化性能、优化膜的性价比，是促进工业应用的有效手段；整合无机多孔膜、MOF膜的优点，可促进分子筛分机制膜的性能跃升；有机聚合物膜的耐温、机械等性能仍需提高；对现有高分子膜材料进行改性、制备高分子合金，是开发新型气体分离膜的重要方向；混合基质膜在进行可控调节排布后，将显著提高膜性能。多种氢气分离膜的研究和应用，支撑了氢气分离纯化过程的发展，在材料种类丰富、制备工艺进步后将发挥更大的工程价值。

关键词： 氢气分离膜；致密金属膜；无机多孔膜；金属‒ 有机框架膜；有机聚合物膜；混合基质膜；氢气纯化    

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Mixed mode properties of CNT reinforced composites using Arcan test rig

Jacob MUTHU

《结构与土木工程前沿（英文）》 2015年 第9卷 第4期   页码 397-404 doi: 10.1007/s11709-015-0321-y

摘要： Composite materials reinforced with carbon nanotubes were mechanical tested using Arcan test rig under Mode-I, Mode-II and mixed mode loading conditions to obtain their fracture properties. The butterfly composite specimens were fabricated with 0.02, 0.05 and 0.1 wt % CNTs. The polyester/CNT composite was fabricated using VRTM (Vacuum Resin Transfer Molding) where the CNTs were first functionalised to reach an optimum properties. Arcan test rig was designed and fabricated to work with the Shimadzu testing machine. The results show that the functionalised CNTs have improved the fracture behavior by acting as bridge between the cracked face. In addition, the fracture properties were not improved for the higher weight fraction of 0.1 wt% CNTs.

关键词： CNT     composites     Arcan test rig     stress intensity factor    

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Numerical modeling of nonlinear deformation of polymer composites based on hyperelastic constitutive

Qingsheng YANG, Fang XU

《机械工程前沿（英文）》 2009年 第4卷 第3期   页码 284-288 doi: 10.1007/s11465-009-0067-0

摘要： Fiber reinforced polymer (FRP) composites exhibit nonlinear and hyperelastic characteristics under finite deformation. This paper investigates the macroscopic hyperelastic behavior of fiber reinforced polymer composites using a micromechanical model and finite deformation theory based on the hyperelastic constitutive law. The local stress and deformation of a representative volume element are calculated by the nonlinear finite element method. Then, an averaging procedure is used to find the homogenized stress and strain, and the macroscopic stress-strain curves are obtained. Numerical examples are given to demonstrate hyperelastic behavior and deformation of the composites, and the effects of the distribution pattern of fibers are also investigated to model the mechanical behavior of FRP composites.

关键词： composites     hyperelastic     finite deformation     homogenization     micromechanics    

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Decellularized extracellular matrix mediates tissue construction and regeneration

《医学前沿（英文）》 2022年 第16卷 第1期   页码 56-82 doi: 10.1007/s11684-021-0900-3

摘要： Contributing to organ formation and tissue regeneration, extracellular matrix (ECM) constituents provide tissue with three-dimensional (3D) structural integrity and cellular-function regulation. Containing the crucial traits of the cellular microenvironment, ECM substitutes mediate cell–matrix interactions to prompt stem-cell proliferation and differentiation for 3D organoid construction in vitro or tissue regeneration in vivo. However, these ECMs are often applied generically and have yet to be extensively developed for specific cell types in 3D cultures. Cultured cells also produce rich ECM, particularly stromal cells. Cellular ECM improves 3D culture development in vitro and tissue remodeling during wound healing after implantation into the host as well. Gaining better insight into ECM derived from either tissue or cells that regulate 3D tissue reconstruction or organ regeneration helps us to select, produce, and implant the most suitable ECM and thus promote 3D organoid culture and tissue remodeling for in vivo regeneration. Overall, the decellularization methodologies and tissue/cell-derived ECM as scaffolds or cellular-growth supplements used in cell propagation and differentiation for 3D tissue culture in vitro are discussed. Moreover, current preclinical applications by which ECM components modulate the wound-healing process are reviewed.

关键词： decellularized extracellular matrix     3D culture     organoids     tissue repair    

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标题 作者 时间 类型 操作

装备升级换代背景下金属基复合材料的发展机遇和挑战

武高辉,匡泽洋

期刊论文

Fabrication of ionic polymer-metal composites (IPMCs) and robot design

Hanmin PENG, Qingjun Ding, Huafeng LI

期刊论文

Application of grey-taguchi method for optimization of dry sliding wear properties of aluminum MMCs

Rajesh SIRIYALA, Gopala Krishna ALLURU, Rama Murthy Raju PENMETSA, Muthukannan DURAISELVAM

期刊论文

Effect of process parameters on the density and porosity of laser melted AlSi10Mg/SiC metal matrix composite

Omotoyosi H. FAMODIMU, Mark STANFORD, Chike F. ODUOZA, Lijuan ZHANG

期刊论文

a novel perforated ultrasonic vibration platform in the grinding of particulate-reinforced titanium matrixcomposites

期刊论文

我国高性能高分子复合材料发展现状与展望

曹维宇,杨学萍,张藕生

期刊论文

用于气体分离的含多孔材料的混合基质膜——从金属有机框架到离散分子笼

杨子琪, 吴中杰, 白胜博, 应允攀, 杨昊, 赵丹

期刊论文

Performance of ionic polymer-metal composite (IPMC) with different surface roughening methods

Ning JIN, Bangfeng WANG, Kan BIAN, Qi CHEN, Ke XIONG,

期刊论文

Influence of surface modified mixed metal oxide nanoparticles on the electrochemical and mechanical propertiesof polyurethane matrix

期刊论文

Preparation and performance of soft actuator based on IPMC with silver electrodes

Qi CHEN, Ke XIONG, Kan BIAN, Ning JIN, Bangfeng WANG,

期刊论文

Interactions between metal ions and the biopolymer in activated sludge: quantification and effects of

Yun Zhou, Siqing Xia, Binh T. Nguyen, Min Long, Jiao Zhang, Zhiqiang Zhang

期刊论文

氢气分离膜研究进展

栾永超,熊亚林,何广利,刘聪敏,李帅

期刊论文

Mixed mode properties of CNT reinforced composites using Arcan test rig

Jacob MUTHU

期刊论文

Numerical modeling of nonlinear deformation of polymer composites based on hyperelastic constitutive

Qingsheng YANG, Fang XU

期刊论文

Decellularized extracellular matrix mediates tissue construction and regeneration

期刊论文